ITC-AICE disseminates internationally the results of LIFE HYPOBRICK, which has obtained bricks without firing

Madrid/Castellón March, 30th, 2023. The consortium of the European project LIFE HYPOBRICK, coordinated by the Instituto de Tecnología Cerámmica (ITC-AICE) has celebrated today in Madrid, in the Europa Room of the representation in Spain of the European Commission, the final event of the project which has been attended by 88 people and which has presented both the characteristics and the results and progress of this action that has been supported by the European Commission through the LIFE Programme (Ref.: LIFE18 CCM/ES/001114).

The event, entitled: “Towards a sustainable, circular and CO2-free construction: new materials and processes”, explained the implementation of a new brick manufacturing process with extremely low energy consumption, with the consequent reduction of greenhouse gas emissions into the atmosphere, and with the use of waste as a starting material, specifically, glass from cathode ray tubes, which currently go to landfill, and fired ceramic waste. The firing stage has been eliminated, being replaced by alkaline activation, at a process temperature of around 80ºC and with a reduction in CO2 emissions of 68% taking into account the emissions from the preparation of the alkaline activators. In addition, a demonstrator consisting of a wall 20 metres long by 3 metres high has been built using 9,000 bricks, located at the entrance to the Ladrillos MORA facilities in Illescas (Toledo). These sustainable bricks measure 24x11x4 cm3 and have a mass of approximately 2 kg.

The opening of the international event was attended by representatives of the European Commission in Spain, the general supervisor of the project in Europe, Kryzstof Wojcik, belonging to the LIFE PROGRAMME (CINEA), and Doctor Javier García-Ten, head of the Ceramic Materials and Technologies Area of the Institute of Ceramic Technology (ITC-AICE), who has led the research at the institute. After the opening, Kryzstof Wojcik explained the characteristics of the LIFE Programme and the good practices and new opportunities it offers. As mentioned, he is, in addition to being part of the European Executive Agency for Climate, Infrastructure and Environment, the European supervisor of LIFE HYPOBRICK.

Next, Dr. Ana Mezquita, Senior Researcher in the Sustainability Area of ITC-AICE, explained the European context and the requirements in energy policies. This was followed by Antonio Mateos, Energy Director of the Association of Fired Clay Brick and Roof Tile Manufacturers in Spain (HISPALYT).

Dr. María Criado, from the Instituto de Ciencias de la Construcción Eduardo Torroja (CSIC) entitled her talk: “!Creating new bricks!: alkaline activation technology”.

Afterwards, Dr. Mónica Vicent, one of the main developers of LIFE HYPOBRICK at ITC-AICE, gave her lecture: “LIFE HYPOBRICK: Towards a low-carbon economy. Development of “unfired” construction materials from waste”, while Diego García-Forgeda, from the company Ladrillos MORA, a participant in the project, spoke on: “Zero emissions: adaptation of the ceramic manufacturing systemThe next speaker was Jens Geduhn from the German company Schlagmann Poroton GmBH&Co.KG, also a participant in the LIFE HYPOBRICK project, followed by another member of the project consortium, Professor Wolfgang Krcmar from the University of Nuremberg (THN), who explained the current state of research in geopolymers for building materials.

In conclusion, this event has shown that LIFE HYPOBRICK is an example of circular economy, having made it possible to manufacture sustainable bricks from waste from other sectors and without using the firing stage, thus contributing to the fight against the negative effects of climate change.

All the information: www.lifehypobrick.eu

Zeilarn (Germany) June 26, 2022.- The entire LIFE HYPOBRICK Project consortium travels to the Schlagman Poroton facilities in Zeilarn-Germany.

 

The reason is none other than the celebration of the 3rd LIFE HYPOBRICK Meeting with the monitor Sara Barcelò from NEEMO, as a representative of the European Commission, and which is financed by the European Union through the LIFE Program (Ref.: LIFE 18 CCM/ES/001114).

During the day, the facilities of the important brick company Schlagman Poroton with a production of more than 20,000 bricks per day were visited. Directed by Jens
Geduhn as Technical Director, the different brick manufacturing processes have been shown, and specifically the prototypes made within the framework of the LIFE HYPOBRICK project.

On the occasion of this face-to-face meeting of the LIFE HYPOBRICK consortium, the participants have been able to see in situ the progress of the prototypes and draw up the planning to be able to carry out tests on an industrial scale, both at the Schlagman Poroton facilities in Germany and in Ladrillos Mora in Spain.

CIRCLEAN’S WORKSHOP

Last Friday at the #CircLean workshop, Mónica Vicent Cabedo explained the present and future of industrial symbiosis in the ceramic sector. He stressed that the sector reuses about 85% of its waste and therefore, yes, there is industrial symbiosis in the ceramic sector. At ITC – Institute of Ceramic Technology, we work on several projects to make ceramics increasingly circular. Thanks to Monica for giving a touch of those related to industrial symbiosis!
Life Eggshellence, Life Replay, LifeHypobrick, Innovative WAter recoverY Solutions, EROS, RECONMATIC

LADRILLOS MORA BEGINS PILOT TESTS

June 2, 2022 
On May 30, and within the LIFE HYPOBRICK project, the industrial partner LADRILLOS MORA began pilot tests for the manufacture of bricks through the alkaline activation process. The first results are satisfactory, and it hopes to finish the pilot tests in the coming weeks. It is a great advance and a preliminary step to the industrial tests that will be carried out in the coming months. The benefits obtained in terms of energy consumption, reduction of greenhouse gas emissions and CO2 have already been verified, and it only remains to wait for the results of the mechanical, physical and chemical tests.

THE LIFE HYPOBRICK PROJECT IS PRESENTED TO THE CITY COUNCIL OF SAGUNTO (VALENCIA)

Last Friday, May 6, the LIFE HYPOBRICK project was presented to Hon. Mr. Dario Moreno Lerga as mayor and in charge of the Equality and Environment areas, of the Sagunto City Council. Sagunto population with more than 67,000 inhabitants, is the tenth municipality of the Valencian Community, with an area of ​​132 km2, and several industrial estates with a total area that exceeds eight million square meters, being the first industrial pole of the Mediterranean, as well as a key logistics hub in Spain and Europe.
The councilor has shown special interest in the evolution of the project and its current state, hoping for replicability within the broad business fabric based within the municipality. It has also highlighted the contribution made by the innovative process of LIFE HYPOBRICK, to reduce greenhouse gas emissions, complying with the environmental gas and climate of the European Union.
LIFE HYPOBRICK, financed within the LIFE Program of the European Union (Ref: LIFE18 CCM/ES/001114), has a Spanish-German partnership of companies and technological institutes.

PRESENTATION OF THE LIFE HYPOBRICK PROJECT AT THE LVIII Edition of the Spanish Society of Ceramics and Glass (SECV) Congress.

The LIFE HYPOBRICK project was presented at the LVIII Congress of the Spanish Society of Ceramics and Glass (SECV) held in Madrid from 3rd to 6th May 2022.

Two communications have been presented by ITC-AICE and Cerámicas MORA:

“Influencia de las variables de procesado en la preparación de materiales activados alcalinamente” by Mónica Vicent, Eva Miguel, Diego García-Fogeda, F. Javier García-Ten.

In SYmposium: “II JORNADAS EMISIONES CERO”:

LIFE HYPOBRICK. Emisiones 0: Adaptación del Sistema de fabricación cerámico” by Diego García-Fogeda.